Rebuild and re-power 22 Raven sport/fish

 

 

Outer shell cut out to expose core. Inside of transom was inaccessible.

Middle layer of fiberglass between two pieces of 3/4 plywood core.

 

 

 

Going back together in sections.

Outer skin re-used and epoxy applied.

 

Line that was cut in outer skin was beveled 12-1 and 9 layers of Bi-axle fabric were applied. Areas were then faired out and the transom was gel coated.

The engine box core was discovered

to be rotted and needed replaced.

 

The rot continued into both stringers and the bulkhead forward of the Engine. The core in the floor section that was removed was also replaced.

The brand new Mercruiser 5.7L fuel Injected engine that was installed after

removal of the original 4 cylinder.

 

 

          This was a long project for the owner and us. It was one of those situations where things continued to snowball. It started out by only wanting to change the power plant. The transom was then found to be rotted, then the engine box, and the stringers, then the floor, and bulkhead, etc.  Overall when the project was completed I had a big grin on my face during sea trials and the owner had white knuckles.

 

 

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